Chips and Challenges

I was recently presented with a gift from a young family member.  He thought I would get a kick out of a “NASA Mission Control Computer Chip.”  And I did, even more than he could have imagined.

I suspect that an entrepreneur had acquired some decommissioned NASA equipment and found a way to monetize it by stripping the chips out of their sockets, packaging them, providing a backstory, and selling them to nostalgia seekers, space history nerds, and millennials looking for novel gifts for their boomer relatives.  This is not a criticism.  This is a fine way to keep these components from ending up in a scrap heap headed to a landfill and instead make a final tribute to a remarkable human project.

To someone born after the Apollo moon landing program, the artifacts of those times must seem just that: obsolete artifacts.  There are still computer chips, of course, but they are smaller, more complex, and come in highly sophisticated packages that look nothing like those of that era.  Just look inside a cell phone.

My pleasure at receiving this gift was not just the experience of once again seeing a 16-pin DIP (“dual inline package”).  It was also the recalled memories of designing circuit boards with them in the 1970s.  At that time, I worked for a small company that made geophysical instruments.  We had employees, mostly women with fine motor skills, who hand-assembled these DIP packages, along with other electronic components onto circuit boards, soldering them into place and wiring the boards into the instrument chassis.  I contributed to the design of those boards by figuring out how the digital chips needed to connect to each other.

I was curious what exact chip from mission control I had received.  When I looked closely, I could see the part number stamped on its top:  MCM 4116 BC20, along with the manufacturer’s logo and date code (8122- the 22nd week of 1981).  This part number seemed familiar to me.  I looked it up and found it to be a memory chip with 16,384 bits.  Now even more memories flooded in!  This was a milestone memory chip in its day!

And it was the very chip I had used in one of my first memory board designs.  I was quite intimidated because it was in a class of memory called “dynamic,” which was a euphemism for memory that forgets rapidly.  In order for it to not forget, it needed to be refreshed.  And I had no idea how to do that.

There are now many different technologies used to store data, but in the 1970s, there were only a few, categorized by type.  Read-only-memory, ROM, had data permanently etched in place.  It was good for storing data that would never change, like program code and conversion tables.  The other major memory type was, and is, random access memory, RAM.  This is memory that can be written with any data pattern, and accessed later, in any order (randomly) to recover it.  There were two types of RAM:  static and dynamic.  Static memory, SRAM (pronounced “ess-ram”), would retain its data state for as long as it was powered on.  Dynamic memory, DRAM (“dee-ram”), as mentioned above, would fade away with time, measured in milliseconds.

Why would anyone bother with memory that didn’t remember much?  

Capacity.  It was possible to fit much more memory in a DRAM chip than an SRAM chip.  This was due to the additional complexity (transistors) needed for the static memory cell to stay, well, static, and hold its value.  In contrast, the DRAM cell comprised a single capacitor, a place to store electrons.  As a result, DRAM chips had 4X the capacity of SRAM for the same size or cost.

Unfortunately, the electrons on the DRAM capacitors had the tendency to leak away.  This can be compensated for by sensing the memory value before it fades, and then re-charging the capacitor to its original state.  It is a lot of overhead to visit every memory cell, read it, and re-write it before time runs out, but memory was valuable, and the effort was deemed worth it.

I knew little of these underlying details of memory chips in 1977, but I did know that it was easy to design circuits using SRAM chips.  Connect them up, and they seemed to “just work”.  On the other hand, on hearing about the onerous demands and complexities of using DRAM, I was scared.  It just seemed too complicated, and I didn’t think I knew enough to take it on.  It might be really hard.  So I resisted this project.

Eventually, I had to face the task.  I obtained the data sheets and application notes for the DRAM chip I would be using:  the 4116, just like the one recovered from mission control.  In the days before the internet, this involved procuring the published data books from the parts vendor.  I then dove into learning about dynamic memory and how to manage it.

I learned the basics that I described above, and I also learned that I didn’t have to read and re-write every cell.  The chip could help out with that task.  Memory was arranged in rows and columns of cells.  If I could access each row, the chip would take care of refreshing all the columns in it!  Other chips were available to invisibly help with accessing each row.

As I learned how to make the control circuits keep the memory refreshed, I realized that my fear had been unwarranted.  This wasn’t so awful.  It was not over my head.  I knew how to do this!

I would eventually become skilled enough to use DRAM chips in high-end color displays, sometimes devoting many bytes of memory for every pixel, an unheard-of extravagance made possible with the increasing capacity and dropping costs of DRAM.

I took away a lesson from all this.  Something may seem incredibly complex, like the ubiquitous example of “rocket science,” but a complex field is not necessarily a difficult field, especially to those who are in its midst and have learned along the way.  As one learns a little, the next questions to ask become apparent and guide you to learn more.  

As a result of this experience, I became less hesitant about taking on new and unfamiliar challenges.  Confront the challenge and the results are better, and you are better.

A Tradition Resumes

Sausage pressing in 1992. The kids take turns at the crank.  An older cousin is handling the sausage as it is extruded from the press.

It has been discouraging to see the social disruption around us, the breakdown of norms, maybe a result of covid, but probably other forces as well.  These ebbs and flows of how humans manage themselves are part of a longer-term story.  Our individual experiences are part of a much smaller one, usually within a family with children, parents, and grandparents.

Some years ago, my dad sent me an article titled “The Stories That Bind Us.”  It was interesting, but I took away only part of the message, which was that those children who had an awareness of their family history, by way of family stories, did better when they were released into the wild, er, I mean, into the world.  The ups and downs, the achievements and setbacks, the triumphs and failures of older family members, became part of a narrative that demonstrated the arbitrariness of life events, and the pluck, resolve, and dedication of those family members to overcome such setbacks.

It’s a fascinating article, but I had forgotten some of the recommendations it made.  I am always wary of correlations between some behavior and some outcome, say “people who do X, live longer than those who don’t”, where X can be anything, like “read a novel every week” or “be an amateur radio operator”.  Somehow, I just don’t buy that if I read more fiction, or took up ham radio as a hobby, I would live longer as a result.

But in this case, there was an assessment tool, twenty questions, and there was a suggestion that family traditions contribute to the resilience we seek for our children.  Traditions, even hokey ones, seem to instill a sense of stability and foundation in our kids.

So I was extremely pleased to host a “sausage-making party” shortly after Thanksgiving with Poldi’s and my combined families, this year including grandchildren!  The last time we made sausage was seven years ago.  Then Covid and other factors interfered.

This is a tradition that goes back many years in my family.  My Swedish grandmother would anticipate the upcoming Christmas dinner she prepared every year, and make sure that she had a supply of Swedish sausage at hand.  After all, her father would expect it to be on the plate right next to the lutefisk!

So she organized a sausage-making event every year, inviting her children and their families to participate, luring them with a delicious meal when the work was done.  The sausage-making work itself required a coordination of tasks:  the sausage casings (pig or cow intestines) needed to be rinsed and cleaned of their salt packing; the spices that provided the flavor, however minuscule, had to be measured and blended; the filler ingredients, potatoes, celery, and onions, had to be peeled, sliced, and chopped.  And it all had to be blended into a mix of ground meat, usually pork and beef.  There was a lot of labor involved in this project.

The climax of the event was when the ground meat, spices, and vegetables, mixed by the hands of grandchildren willing to get them messy, was placed in the sausage press, a large cast-iron cylinder with a giant crank and mechanical gears that drove a piston plate.

At this point, some finesse was involved.  The casings were carefully applied and mounted onto the nozzle of the machine.  And then the piston was cranked down into the press cylinder to force the meat through the nozzle into the casing.  Two people were required for this task.  A delicate balance of piston pressure and casing management was needed to make a proper sausage!

Most children don’t particularly care about the intestine casings (which involves touching them), but they all seem to enjoy turning the crank.  So it is a frequent scene where the kids are taking turns at the crank, while a few adults are preparing the casings and pulling the sausages as the press squeezes the meat into them.

And this year, as we resumed this tradition, was no different.  Kids being squeamish about guts, but curious about meat, is just exactly the thing that might make a mark in their memories.  

I look forward to future sausage-making parties and the involvement of my grandchildren.  Maybe it will contribute to their sense of family, that we are all part of their team, and give them confidence as they navigate their world.  If so, I am happy to provide the hokey tradition that does it.

Dads and uncles supervise the sausage pressing as the next generation is introduced to this long-standing family tradition.
 
My grandmother’s notes after making sausage in 1981. This is about as close as I expect to get to an authentic recipe for traditional Swedish sausage. It includes the quantities we used, how much we made, and the price per pound of our output. It does not include the full attendee list– a departure from her usual style– but does indicate how much sausage went to my uncle Bob, and to me. The remainder went to “we”, the hosts of the party, Ted and Grace Olson, my Scandinavian grandparents.

The Mission Ends, and Afternotes

The Mission Ends

I would not stay around to see the mission end.  Once the instrument was airborne, there was no further purpose for our lab in the airplane hangar, and my job title became moving man and trucker.  The packing went ok, but on the way home I ran into another weather condition: severe thunderstorms.  Driving the broad-sided truck east on Highway 12, it was a challenge to keep it in my lane.  The rain slowed me down but fortunately, the wind was not enough to blow me over.  I thought about how fickle the spring weather in the Midwest could be.  After weeks of steady wind, the short window of calm that permitted a balloon launch was followed by a gale force blast, perhaps to compensate and bring the average wind speed back up to the South Dakota standard.

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Launch at Last!

Our next opportunity finally arrived two weeks later. Having been through two “dress rehearsals,” we knew what to expect. 

The procedure was to lay out the balloon on a protective tarp on the runway.  The topmost section of the balloon, a small portion that would become the “bubble”, was fed through a retaining “spool” and folded back on itself.  The top section had two tubes, made of balloon material, through which helium would be fed, inflating the bubble, which would gradually ease up from the tarp, eventually becoming large enough to lift itself off the ground entirely, with only the spool and the tension from the uninflated remainder keeping it in place.

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Off Duty, Styrofoam Insulation, False Starts

Off Duty

While the wind blew, the various research groups and the launch crew prepared and tested their experiments and rigs, like fishermen mending nets to get ready for the next big catch.  At the end of each day we would check the wind conditions and then give up for the day, leaving the airport to seek dinner and retire to our rooms at the Super-8 for a few hours of personal time and sleep before repeating the routine the next day. 

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Instrument Troubleshooting, Feeding the Magnet

Instrument Troubleshooting

Cosmic ray instruments are complex and it seems there is always something that needs adjusting or fixing or calibrating, and then testing and confirming and re-calibrating.  This is what consumed our time while waiting for the wind to die down.  And it is a good thing to have had that time to do those last ground tests, because we encountered a troubling condition—an intermittent false trigger.  

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Setting up Shop, Monitoring the Weather

Setting up Shop

Scientific balloon launches have been part of NASA’s mission for over 30 years, but in 1977, they were conducted by NCAR– the National Center for Atmospheric Research.  NCAR maintained a balloon launching facility in Texas that had all of the equipment and resources to support experiments like ours.  Unfortunately, Texas was too far south for our experiment.  Instead, we would be operating from makeshift facilities in Aberdeen, a town of 25,000 in an area of South Dakota that offered low population, but enough infrastructure to meet our technical and launch requirements.

There was a regional airport outside of town, and an airplane hangar was provided to house our laboratory field station.  We were not the only researchers, however.  Groups from other universities were also trying to measure the properties of cosmic rays.  We each had a section of the hangar to set up and prepare our experiments for launch.  After packing up our instrument and all the essential support equipment from our 4th-floor lab in the Physics building into a rental truck and driving a day west on Highway 12, we arrived in Aberdeen.  It took us several more days to recreate an operational cosmic ray field lab in the airplane hangar.  

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Launching CRISIS

This is the beginning of a series of posts that describe the launching of a scientific balloon experiment in 1977. The story was reconstructed after encountering some old photos from that event. Reminiscences can run rather long, so I have partitioned it into more manageable segments. I hope you enjoy this snapshot of the scientific and cultural times of the 1970s.

Background

While attending the University of Minnesota, one of my part-time jobs was as a lab assistant in the Physics and Astronomy Department.  I worked in a laboratory dedicated to the cosmic ray research group led by professors Phyllis Freier and C J (Jake) Waddington.  In the group were lab manager Chuck Gilman and graduate student Bob Scarlett who were preparing an instrument to be launched and held aloft by a balloon to gather data about cosmic rays, a (still) mysterious radiation of high energy particles from deep outer space.

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Open Pits and Bathtubs

I had to agree that it was an unusual gas station. 

It looked like an airport control tower with a cantilevered roof that protected the customers at the gas pumps – protection from rain and sun that is common today but in 1978, and certainly 20 years earlier when built, it was novel.  The pumps were fueling the local cars:  a mix of old gas guzzlers and newer more fuel-efficient models that were a response to the oil embargos of the 70s.

We were on the way to our business destination—the US Steel mine near Mountain Iron Minnesota, a town slowly being eaten up by the open pit mine as it followed the deposits of diffuse iron known as taconite.

I was the passenger in Steve Haverberg’s VW microbus.  Steve was familiar with the area and knew I would enjoy seeing a gas station that had been designed by Frank Lloyd Wright.  We needed gas anyway and it was a good time to stop and stretch. 

Another vehicle was also on its way to the mine, but had taken a more direct route.  It was equipped with a 4-foot long cylindrical probe, to be lowered by cable into a drill hole.  A custom-built instrument specialized for detecting iron ore was also in that truck.

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Eyewitness to Climate Change

A hiking group finds its way across Grinnell Glacier in 1970.

Most people now acknowledge that the climate has changed, even if they don’t agree on the reasons for it.  Some of us are old enough to have seen the change firsthand.

As a teenager in 1970, I went on a hike with my family in Glacier National Park, a six-mile and 2000 foot climb to Grinnell Glacier.  It was a thrilling experience to be hiking in the mountains, and then to actually walk out onto a real glacier!  Both mountains and glaciers were things I had read about, but never personally experienced. 

It was a ranger-led hike, and I learned a lot from the ranger’s descriptions of the geology, the plant and animal life, and the nature of glaciers, for which this park was named.  I remember him telling us that the glaciers were shrinking.  Nobody knew why, but it was possible that in a century they would all be gone.  The park would still be called “Glacier”, but for the characteristic and beautiful glacier-cut valleys, not for the presence of glaciers themselves.

I have since had the opportunity to visit a few other glaciers including Sperry Glacier, also in Glacier Park, and the Athabasca Glacier, part of the Columbia Ice Fields of Banff National Park in Alberta Canada.  Of course, whenever I have made these excursions, I have taken pictures, which have remained sequestered away in old photo albums or shoeboxes.

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